A Passion for Wire Forming

At Blue Grass Metals, wire forming is our core focus. Since 1990, we have been producing high‑quality wire forms for a wide range of applications. We can produce an almost infinite variety of shapes, sizes, and configurations to meet strict automotive applications.

Best Fit. Best Value.

Blue Grass Metals takes wire directly from the coil and fabricates it into precision components or finished goods at high speeds and low production costs. Our manufacturing department uses the latest CNC and mechanical technology to deliver the best fit and best value for every program.

We consider complexity versus volume, selecting the right process mix to give you reliable quality, competitive pricing, and flexible capacity.

Wire Forming Capabilities

We offer a diverse approach to wire form manufacturing, through processes such as:

  • Single‑head CNC
  • Dual‑head CNC
  • 4‑slide
  • Dedicated bending machines
  • Press operations
  • In‑house tool design and fabrication
  • Value‑added services: assembly, spot welding, and more
  • Ability to work with a full range of materials

Wire diameters range from 2–16 mm.

Wire Types We Produce

Our experience spans a wide variety of critical wire components, including:

  • Border wires
  • Structural seat wires
  • Foam insert wires
  • Listing wires
  • Striker wires
  • Isofix wires
  • Tether wires
  • Child safety restraint wires
  • Hood latch wires
  • Boot wires
  • Lumbar support wires
  • Headrest wires
  • Armrest wires
  • Many more!
Value‑Added Operations

To support complete solutions, we can integrate:

  • Straightening, cutting, chamfering, bending, swaging, marking, and plating
  • Value‑added assembly and spot welding
  • Tooling design and build in-house for fast launches and design changes

Together, these capabilities allow Blue Grass Metals to deliver wire forms that are precisely matched to your application and optimized for manufacturability, performance, and cost.

   
 

Consult with a Wire Engineering Specialist

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